An age-old, labor-intensive technique brought to life through virtual reality. Developed for Motz GmbH, a southern German company still crafting medical instruments with massive forge hammers, this VR simulation allows users to experience the first steps of forging a steel handle. Digitally recreating real-world processes has shown us one undeniable truth: the complexity of physical reality is staggering. Attempting to replicate it is a humbling endeavor. Every edge, bevel, scratch, and glint of grease carries the weight of the company’s rich heritage and beyond.
We carefully recreated the forging station by photographing the original equipment and capturing the distinct sounds of the forge hammer in motion. Every detail, from the worn textures of the tools to the rhythmic impact of the hammer, was carefully replicated in VR.
By integrating an Arduino-controlled heater with a relay system, we went beyond visuals and sound to engage the sense of touch. When trainees open the virtual forge oven, they feel actual warm air, creating a multi-sensory learning experience. This use of IoT technology bridges the gap between digital twins and real-world conditions, enhancing the realism and effectiveness of the experience.
By digitizing the intricate process of medical instrument forging, this VR application safeguards a centuries-old craft while making it accessible to a new generation. Users can virtually engage with the authentic techniques of working with giant forge hammers, experiencing the precision and skill required in a risk-free environment.
You can read more about Motz GmbH and their traditional forging methods here. This application was developed in partnership with DEJO Media.
